Committee Chair
Elliott, Trevor
Committee Member
McDonald, Gary; Goulet, Ron
College
College of Engineering and Computer Science
Publisher
University of Tennessee at Chattanooga
Place of Publication
Chattanooga (Tenn.)
Abstract
Advances in manufacturing and material science have changed fundamental limitations of designs and have allowed designers to redesign components to improve performance characteristics. This work applies traditional gearing standards from the American Gear Manufacturers Association (AGMA) to a nylon-carbon composite material for the purpose of additive manufacturing (AM). Calculations for load carrying capacity and operating temperature are used to optimize a design that was previously constrained by conventional manufacturing technology. A model of the optimized design is presented, and simulations applied using Finite Element Analysis (FEA) to determine load characteristics between traditionally manufactured gear profiles and the optimized design. The comparison between the traditional gear design and the optimized for composite additively manufactured design will serve as benchmarking of the new materials and manufacturing process, providing a path for continued research on gear design using emerging materials and processes.
Degree
M. S.; A thesis submitted to the faculty of the University of Tennessee at Chattanooga in partial fulfillment of the requirements of the degree of Master of Science.
Date
8-2024
Subject
Additive manufacturing; Gearing; Materials science
Document Type
Masters theses
DCMI Type
Text
Extent
xv, 97 leaves
Language
English
Rights
http://rightsstatements.org/vocab/InC/1.0/
License
http://creativecommons.org/licenses/by/4.0/
Date Available
2-1-2025
Recommended Citation
Swords, Ben, "Design of nylon-carbon fiber composite gears" (2024). Masters Theses and Doctoral Dissertations.
https://scholar.utc.edu/theses/965
Department
Dept. of Mechanical Engineering